The “Avro replacement programme” requires TASL and Airbus to develop an entire aerospace industrial ecosystem
By Vikas Gupta
Defence News of India, 30th Oct 24
Unsigned editorial
In a pathbreaking milestone for India’s aerospace and defence (A&D) industry, Prime Minister Narendra Modi and Spanish President Pedro Sánchez Pérez-Castejón, inaugurated on Monday the Final Assembly Line (FAL) complex that will build Airbus C-295 tactical transport aircraft for the Indian Air Force (IAF) in Vadodara, Gujarat. This is the first time India’s Ministry of Defence (MoD) has entrusted a private firm to carry out the entire final assembly of a military aircraft. The defence vertical of the Tata Group, Tata Advanced Systems Limited (TASL), is partnering with Airbus Defence and Space in this pioneering “Make in India” project. It is slated to initially deliver 16 C-295 aircraft, fully built in Seville Spain, followed by the assembly of 40 more aircraft at the Vadodara facility. The first Made-in-India aircraft is expected in September 2026.
The inauguration on Monday comes three years after India’s MoD signed a Rs 21,935 crore contract with Airbus, formalising the acquisition of 56 Airbus C-295 transport aircraft to replace its ageing fleet of HS-748 Avro aircraft. The so-called “Avro replacement programme” requires TASL and Airbus to develop an entire aerospace industrial ecosystem: from manufacture, assembly, testing and qualification, to delivery and maintenance over the aircraft’s lifecycle.
The FAL will integrate the manufacturing of detailed parts and tooling, sub-assemblies, major component assemblies, tools, jigs and testers. The components of the C-295 aircraft have already started being produced in the Main Component Assembly (MCA) facility in Hyderabad. The parts for the first C-295 aircraft to be made in India have already been shipped to the Vadodara FAL where the full aircraft will be assembled, tested and then delivered to the IAF. This will bring investment into 15,000 skilled jobs and 10,000 indirect positions over the coming decade. The C-295 ‘Make in India’ programme will carry out more than 85 per cent of the structural and final assembly of 40 aircraft. It will also manufacture some 13,000 detailed parts in India, for which 21 special processes have been certified and 37 India-based suppliers taken on board.
The inauguration of the C-295 assembly line will create India’s first private military aircraft hub that is based on technology, technology transfer, and adoption. After meeting the IAF’s requirements, the facility in Vadodara can be used to meet orders from overseas civilian and military buyers and for exports in the future. This will give a big boost to indigenous defence production, especially to nurturing an ecosystem of local suppliers. It is legitimate to be optimistic about C-295 export orders with orders for 280 aircraft having orders from 39 operators, making it unmatched in its weight and mission class. Of these 39 operators, the IAF is set to become the world’s largest operator of the C-295.
The C-295 ‘Make in India’ programme will produce more than 85 per cent of the 40 aircraft being assembled in Vadodara, along with the manufacture of 13,000 detail parts in India, for which 21 special processes have been certified and 37 India-based suppliers onboarded, both from the private and public sectors.
For Airbus, India is a strategic resource hub where the company is expanding its industrial footprint with aircraft assembly, component manufacturing, engineering design and development, MRO support and pilot and maintenance training as well as academic collaboration to foster human capital. Finally, Airbus invests more than $1 billion annually in a robust and comprehensive supply chain in India for components and services, generating more than 15,000 jobs.